Our Products
Enhancing the prowess of Ozone through product research and development
Our Products
Enhancing the prowess of Ozone through product research and development
Ozonia Membrel
Our Ozonia Membrel offer a consistent, cost-effective solution for continuous or discrete disinfection of cold storage and distribution systems for ultrapure water (systemic protection). The key advantage of this mechanism is that it is a straightforward and simple process of water electrolysis, that is the ozone is generated directly from the water. Ours is a design that allows reliable and fully automatic operations along with low maintenance. The applications it serves span across – PW (Purified water), HPW (High purified water), and WFI (Water for injection).
Advantages of Electrolytic ozone generators include:
- Zero contamination of loop [ ions/hydrocarbons/NOx]
- Lowest maintenance cost compared to all alternate sterilization technologies
- Return on Investment [ROI] of less than 1 year
- Continuous production reducing sanitization cycle frequency which reduces system down time by up to 95%
- Continuous ozonation ensures water quality protection at all times
| Type | ELAP X.X-6i1.Master |
| Output power | Current controlled 0…6 A, 0….45V, 250 VAC |
|
Display and control
|
10” Touch screen display |
| Operating language switchable | |
| Emergency operation with 7 segment LCD | |
| Input for remote ON-OFF | Via normally open contact (24VDC/0.1A) |
|
Potentially free signalling contacts
|
Common alarm 1 (configurable) |
| Common alarm 2 (configurable) | |
| Ozone production rate feedback | |
| Input 4-20 mA | Ozone output control |
|
Output 4-20 mA
|
Cell voltage |
| Cell current | |
| Operating temperature | 0-40 deg C |
| Humidity | Max 90% |
| Protection class | IP 65 |
| Emergency power | Inbuilt 48 hours |
| Maximum cell production | 5 Gram/hr |
| Casing material | Stainless steel / Galvanized steel |
|
Materials and seals
|
AISI SS316Ti |
| Pure titanium | |
| PTFE | |
| FEP | |
| Water flow rate through cell | 100….250 l/hr (150 l/hr nominal) |
| Water quality | Demineralized <10 us/cm |
| Water temperature | 15-25 deg C |
| Flow measurement | 50….300 l/hr display |
| Pressure measurement | Upto 16 bar |
| Pressure loss | 400 mbar |
| DESCRIPTION | OTSIL | COMPETITORS |
| Power supply with color LCD touch screen | ✓ | ✕ |
| Silent operation through fanless construction | ✓ | ✕ |
| Protection class | IP65 | IP54 |
| Power input | 100-250 VAC | 230 VAC |
| Modular design | ✓ | ✕ |
| Quick and easy component maintenance | ✓ | ✕ |
| Master/slave design for larger systems | ✓ | ✕ |
| Alarm outputs | 2 configurable | 1 Non configurable |
| Automatic logging of operation states and alarms | ✓ | ✕ |
| Hydraulic connection | Triclamp connection | Plastic hose connection |
| Pharma conformities / Asceptic design | ✓ | ✕ |
| Extensive process system monitoring | 7 Sensors safe logic | Only 1 sensor |
| Ozone cell with LCD display | ✓ | ✕ |
| Flowmeter | Inbuilt | ✕ |
| Maximum Ozone output per cell | 5 gram/hr | 3 gram/hr |
| Dry cell heart transport | ✓ | ✕ |
| Ozone sensor | Optional | ✕ |
| Pressure and flow test before startup | ✓ | ✕ |
| Maximum operating pressure | 10 Bar | 6 Bar |
| Power input @ 3 Gram/hr | 300 VA | 460 VA |
| Weight | 29 kg | 56 kg |
| Ozone regulation range | 0-100% | 8-100% |
Problem: One of the top 25 analytical and life sciences instrumentation companies in the world required 24×7 ozone availability for their central production unit.
Solution: Otsil was the chosen partner as the Electrolyic Ozone System came with backup display, emergency power backup, modular design, 7 intelligent sensors to ensure lowest MTBF precise dosing rates were determined based on Otsil’s proprietary modelling taking into account loop size, loop length, water temperature and purified water tank capacity. Client was able to go with a single modular system instead of working and standby system, thus reducing capex while increasing reliability. Final Ozone residuals were within 10% of model results achieving USP guidelines of PW sanitation.
Problem: Multiple water loops with single control system for a regional leader in generic medicines
Solution: Otsil’s Electrolytic Ozone Generator was the product of choice as it is the only system with master-slave combination that allow a single ozone power supple untit to control and monitor multiple pure water loops from the same user point. Client was able to go with a single master-slave system instead of multiple ozone units, hence reducing capex and allowing ease of operation and monitoring.
